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Statistical strength and Weibull failure of brittle materials

Brittle strength varies from specimen to specimen because failure is often controlled by the most severe flaw sampled by the stressed volume or surface.

A common model is the Weibull distribution. For a uniformly stressed volume in a simple two-parameter form, the probability of failure by stress $\sigma$ is

$$P_f=1-\exp!\left[-\left(\frac{\sigma}{\sigma_0}\right)^m\right],$$

where $m$ is the Weibull modulus and $\sigma_0$ is a scale parameter.

A large $m$ produces a narrow strength distribution; a small $m$ indicates large specimen-to-specimen scatter.

Example

If $m=10$, $\sigma_0=500,\mathrm{MPa}$ and the applied stress is $400,\mathrm{MPa}$,

$$P_f=1-\exp[-(0.8)^{10}]\approx0.102.$$

So roughly ten percent of nominally identical specimens would be expected to fail by that stress under the model assumptions.

The weakest-link idea also creates a size effect: a larger highly stressed volume samples more potential critical flaws and can therefore have a lower survival probability than a smaller specimen at the same stress.

This statistical view is especially useful for ceramics and glasses, where little crack-tip plasticity exists to reduce sensitivity to flaw populations. A single deterministic 'strength' value can therefore be inadequate for reliability design.