Unit content
Overall equipment effectiveness and production losses
A machine's nameplate speed does not equal the output it actually delivers. Overall equipment effectiveness (OEE) separates three loss categories:
$$OEE=A\times P\times Q,$$
where
- $A$ = availability: fraction of planned production time in which the equipment is running;
- $P$ = performance: actual running rate relative to the reference rate;
- $Q$ = quality: fraction of produced units that count as good output.
Suppose
$$A=0.90,\qquad P=0.85,\qquad Q=0.98.$$
Then
$$OEE=0.90\times0.85\times0.98\approx0.750,$$
or about 75%.
The decomposition matters. Two machines can have the same OEE for completely different reasons: one may suffer frequent downtime, another may run continuously but slowly.
OEE is therefore useful as a diagnostic framework when its components are measured consistently. It should not become a target that encourages hiding planned downtime, slowing reference rates or redefining scrap.
The engineering purpose is to identify where capacity is being lost:
planned time
↓ availability loss
running time
↓ speed loss
actual output
↓ quality loss
good output
Improvement should attack the underlying loss mechanism rather than the product of the three percentages alone.